Foam Fabrication
Product Line Features
Hickory Springs Foam Fabricators utilizes a wide array of fabrication techniques, ranging from the simplest straight-cut to the most intricate die-cut shapes, including high accurate CNC cutting. If it can be constructed from foam, Hickory Springs Foam Fabricators can make it. Rectangle or custom, square-cut or specialty shaped, basic foam or multi-foam composites, we deliver it all with quality and efficiency.
Furniture Fabrication ​
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Blown fiberfill
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Convoluting cut
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Contour cut
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CNC fabrication (foam and fiber batting)
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Cut & sew
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Die-cut
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Down & feather cushions
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Molded foam
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Foams We Use
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Conventional Foams — an extensive range of standard foams from super-soft to very firm, light to heavy densities.
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California 117-2013 Foams — formulated without fire retardants to meet California's Technical Bulletin 117-2013, required of furnishings intended for sale in California.
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Code*Red II® Foam — fire-retardant, high-performance foam suited for use where British, Boston, and/or Cal. 133 specifications are required.
High Resilience (HR) Foams — valued for their high support factor, high resilience foams are most often utilized in top-quality seating and premium bedding.
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Preserve Viscoelastic (Memory) Foams — Hickory Spring produces a wide variety of pressure point-reducing viscoelastic foams, ranging in density from 2.5 to 5.5 pounds per cubic foot with various softnesses available.
Reticulated Foam — extremely high porosity (airflow) makes HSM’s reticulated foams ideal for outdoor furniture cushions, filter media, and other specialty uses.
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Anti-Stat Foams — specially formulated foam which dissipates electrostatic charge for packaging sensitive electronic equipment.
Rebond Foam — high-density reconstituted foam manufactured for various markets including school bus seating, golf cart seating, furniture parts, and carpet underlay offered in a variety of grades.
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Hickory Springs Foam Fabricators has manufacturing facilities in the following locations to service customers:
Hiddenite, NC
High Point, NC
Lenoir, NC
Monticello, IA
Ocala, FL
Owensboro, KY
New Castle, IN
Verona, MS
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